Kite Packaging’s Smart Fill range is a complete family of paper void fill dispensers and machines that replace plastic void fill with a greener, scalable alternative. Spanning compact pull-and-tear boxes to high-performance electronic dispensers and cushion systems, the range enables teams to pack faster while significantly reducing reliance on plastic.
The Smart Fill Range
Smart Fill Boxes
A fuss-free pull-and-tear system for low- to medium-volume packing. The kraft paper roll sits inside a sturdy corrugated box that doubles as the dispenser. Both enter responsible disposal streams at the end of their lifecycle with the option to recycle, compost or biodegrade. A mini version is also available for tighter workspaces or for those that do not require void fill on the regular.
Smart Fill Manual Dispenser
This maintenance-free manual dispenser converts fanfold kraft into easy-to-tear cushioning. It can be attached to a rolling floor stand or secured to a workbench with a clamp, offering flexibility of use. Packers can adjust the dispensing angle and height to improve ergonomics and comfort.
Smart Fill Electronic Dispenser
For businesses with growing throughput needs, the electronic dispenser offers manual, refill and continuous dispensing modes with adjustable speed, length and segment settings. It dispenses at up to 60m/min and is engineered to reduce jams and downtime. Integrates easily into existing pack set-ups with a bench, table or mobile stand.
Smart Cushion Electronic Dispenser
The high-performance option for fragile or higher-value goods. It’s unique gear design forms dense cushioning pads at up to 30 m/min, with the ability to dispense up to 7,600m of continuous cushioning straight from the pallet. Features an intuitive touchscreen, continuous and manual modes, automated paper intake and optional foot-pedal control. Compact chassis on a mobile rolling stand; bench-mounting available.
Key benefits:
- 100% recyclable, compostable and biodegradable paper void fill
- Manual and automatic dispensers to match low, medium and high packing volumes
- Flexible mounting with rolling floor stands or worktop clamps
- Manual, refill and continuous dispensing modes
- Lower shipping weight and costs compared to plastic alternatives
- Easier end-of-life messaging for retailers
- Improved kerbside recycling for consumers
“The challenge is designing solutions that remove plastic without removing productivity,” says a senior packaging specialist at the company. “Smart Fill gives fulfilment teams a paper-first route to faster, more consistent packing and a simpler, greener end-of-life for the material.”
A Kite technical engineer adds: “Automating void fill production brings both speed and consistency into your packing process. Filling every box evenly reduces product movement, lowers return rates and eliminates unnecessary material waste.”
Smart Fill is available now across the UK. For sales, specifications, next-day delivery options and demonstration bookings, email enquiries@kitepackaging.co.uk or call 02476 420065.
To learn more about Kite Packaging, visit www.kitepackaging.co.uk.
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